About the Project

Our US-based client, an industry leader in custom fabrication solutions, required the development of an IoT & AI based predictive analytics solution. Helios developed an intelligent application for them to control the operations of the fabrication machine in an optimized way (minimizing the material scrape and maximize the production). It controls more than 40 different types of fabrication machines. It also manages CNC machines.


  • .Net
  • WPF

“We upgraded the existing solution for our client and brought a new revenue stream with IoT and AI based Predictive Analytics system”


  • Migration and upgrade to IoT & AI based solution
  • Centralized & remote management on cloud
  • Highly secured IoT enabled system
  • AI-based predictive analytics
  • Ease in production management & connected operational intelligence
  • High end customization to meet different requirements


  • Understand the manufacturing industry and the functioning of CNC machines
  • Convert the mathematical calculation into dynamic mathematical calculation without changing the precision of the output
  • Carry out effective synchronous communication


  • Responsive UI & touch enabled smart navigation
  • Synchronization of data & waste control management
  • 2D & 3D visualization for cutting & punching
  • Component management system
  • Fabrication process algorithm
  • Permission based access for multi-level roles
  • Alarm system for tracking errors, tools & backup
  • AI-based machine & material optimized system


Smart & Upgraded Software System
Higher Precision & Accuracy
Saving of Time & Efforts
Improved Efficiency in Management